Fix P204C: STEP-BY-STEP diagnostic GUIDE!

The P204C: Reductant Pressure Sensor Circuit Low code indicates that the voltage in the reductant (DEF/AdBlue) pressure sensor circuit is lower than expected. This issue could be caused by low voltage in the circuit, a faulty sensor, or problems with wiring and connectors.

P204C – Quick Overview

CodeInformation
MeaningP204C: Reductant Pressure Sensor Circuit Low
Is it serious?Yes, low voltage can prevent proper DEF system operation, leading to poor NOx reduction and increased emissions.
Possible causes– Low voltage in the sensor circuit
– Faulty sensor
– Wiring or connector issues
How to diagnose?– Measure voltage in the sensor circuit
– Test the sensor
– Inspect wiring and connectors

P204C Meaning

The P204C: Reductant Pressure Sensor Circuit Low code indicates that the pressure sensor in the reductant system is reporting a lower voltage than expected. The pressure sensor monitors the DEF system to ensure proper fluid delivery for NOx reduction. If the voltage in the sensor circuit is too low, the sensor may not function correctly, affecting DEF injection and emissions control.

Step-by-step diagnostic guide

ActionDescriptionTools Needed
Check for Other CodesUse an OBD-II scanner to check for additional related codes in the DEF system. These may help pinpoint related issues in the system.OBD-II Scanner
Measure Voltage in the Sensor CircuitUse a multimeter to measure the voltage in the reductant pressure sensor circuit. Compare the voltage readings with manufacturer specifications to verify if the voltage is too low.Multimeter
Test the Reductant Pressure SensorUse a diagnostic tool or multimeter to test the sensor’s operation. Compare the sensor’s output with manufacturer specifications to determine if it is faulty.Multimeter, Diagnostic Tool
Inspect Wiring and ConnectorsVisually inspect all wiring and connectors leading to the reductant pressure sensor for damage, corrosion, or loose connections that may be causing a low voltage issue.Flashlight, Multimeter
Perform Circuit Continuity TestPerform a continuity test on the sensor circuit wiring to check for any breaks, shorts, or high resistance that may be causing low voltage in the circuit.Multimeter
Inspect the DEF SystemCheck the DEF system for blockages, leaks, or contamination that could affect the sensor’s performance or cause low voltage readings. Ensure proper system operation.Flashlight
Replace the Reductant Pressure SensorIf the sensor is faulty or not providing the correct voltage, replace it with a new one. Ensure proper installation to prevent further issues.Replacement Sensor, Wrench
Repair or Replace Damaged WiringRepair or replace any damaged wiring or connectors that may be causing the low voltage issue in the sensor circuit.Wiring Repair Kit
Clear the Code and Test DriveAfter completing repairs, clear the P204C code using an OBD-II scanner. Test drive the vehicle to confirm that the sensor is working correctly and the issue is resolved.OBD-II Scanner, Vehicle Owner’s Manual
Recheck for CodesAfter the test drive, re-scan the vehicle to verify that the P204C code has been cleared and the system is functioning properly.OBD-II Scanner
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